[1]杨怡洁,陈敏之*,徐慧娟.基于ECRS和SLP的精品化单件流生产优化设计[J].服装学报,2022,7(01):15-21.
 YANG Yijie,CHEN Minzhi*,XU Huijuan.Design of High Quality One-Piece Flow Production Line Based on ECRS and SLP[J].Journal of Clothing Research,2022,7(01):15-21.
点击复制

基于ECRS和SLP的精品化单件流生产优化设计()
分享到:

《服装学报》[ISSN:2096-1928/CN:32-1864/TS]

卷:
第7卷
期数:
2022年01期
页码:
15-21
栏目:
服装信息与工程
出版日期:
2022-03-01

文章信息/Info

Title:
Design of High Quality One-Piece Flow Production Line Based on ECRS and SLP
作者:
杨怡洁1;  陈敏之*2;  徐慧娟3
1.浙江理工大学 服装学院,浙江 杭州 310018; 2.浙江理工大学 国际教育学院,浙江 杭州 310018; 3.温州大学 美术与设计学院,浙江 温州 325035
Author(s):
YANG Yijie1;  CHEN Minzhi*2;  XU Huijuan3
1.School of Fashion Design and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China; 2.School of International Education, Zhejiang Sci-Tech University, Hangzhou 310018,China; 3.College of Fine Arts and Design, Wenzhou University, Wenzhou 325035, China
分类号:
TS 941
文献标志码:
A
摘要:
针对样本企业捆包式女衬衫流水线生产效率不佳、空间人力资源浪费等问题,进行单件流生产流水线优化设计。提出ECRS原则和SLP理论结合的生产工序优化方法,围绕生产平衡和资源最大化目标,优先考虑作业人员效率的精品化单件流流水线设计,实现生产线的转型。流水线综合评价结果表明,生产流水线编制效率由82.4%提高至98.5%,生产线工位数由19个减少至9个,长度缩短52.6%,生产不平衡损失率由17.6%降低至1.5%,生产平衡和效率大幅度改善,满足企业精品化的生产要求。
Abstract:
In response to the problems of poor production efficiency and wasted space and human resources in the sample company’s bundling blouse assembly line, this paper carried out the optimization design of the one-piece flow production line. A process optimization method combining ECRS principles and SLP theory was proposed, and a boutique one-piece flow line was designed that prioritizes operator efficiency around the goals of production balance and resource maximization to realize the transformation of production lines.The results showed that the efficiency of the production line was increased from 82.4% to 98.5%, the number of stations was reduced from 19 to 9, the length was shortened by 52.6%, the production imbalance loss rate was reduced from 17.6% to 1.5%. The production balance and efficiency were greatly improved to meet the requirements of lean production.

参考文献/References:

[1] 宋思哲.LBZB公司生产流程优化[D].成都:西南交通大学,2016.
[2] 马正君, 余建波.基于ECRS原则的微电机样品生产管理流程精益化研究[J]. 机械制造,2017,55(2):95-98,102.
MA Zhengjun, YU Jianbo. Study on lean production management process of micro-motor prototype based on ECRS principles[J]. Journal of Machinery, 2017, 55(2): 95-98,102.(in Chinese)
[3] 于昕辰,曾培峰,赵冉,等.基于蚁群算法的服装生产流水线作业平衡[J].东华大学学报(自然科学版), 2014, 40(4):456- 460.
YU Xinchen, ZENG Peifeng, ZHAO Ran, et al. Garment production assembly line balance based on ant colony algorithm[J]. Journal of Donghua University(Natural Science), 2014, 40(4): 456- 460.(in Chinese)
[4] 陈学诣,李跃宇.基于粒子群算法和系统仿真的流水线工序重组[J]. 计算机工程与应用,2007,43(21):202-206,241.
CHEN Xueyi, LI Yueyu. Production line working procedure recombine based on particle swarm optimization algorithms and simulation.[J]. Computer Engineering and Applications,2007, 43(21): 202-206,241.(in Chinese)
[5] 郭晓萍. 服装生产线改进与人因优化研究[D].西安:西安工业大学, 2018.
[6] 韩昉, 刘利军, 张鸿斌. 改进SLP算法的车间设施布局优化设计[J]. 机械设计与制造,2021(3):297-300.
HAN Fang, LIU Lijun, ZHANG Hongbin. Optimization design of workshop facility layout based on improved SLP algorithm[J]. Machinery Design and Manufacture, 2021(3): 297-300.(in Chinese)
[7] 左韵杨. 基于SLP方法的C公司包装车间设施布局优化研究[D].邯郸:河北工程大学,2019.
[8] 徐燕妮,周海媚,王立川,等.服装缝制流水线仿真与评价指标[J].纺织学报,2015,36(12):146-151.
XU Yanni, ZHOU Haimei, WANG Lichuan, et al. Simulation of clothing sewing line and evaluation indexes[J]. Journal of Textile Research, 2015, 36(12): 146-151.(in Chinese)
[9] 刘立枝,闫亦农,陈敏燊.制服上装吊挂生产流水线的优化设计[J].毛纺科技, 2018,46(7):8-12.
LIU Lizhi, YAN Yinong, CHEN Minshen. Optimized design of hanging production line for uniform jacket[J].Wool Textile Journal, 2018, 46(7): 8-12.(in Chinese)
[10] 许培川. A工厂五金线基于“单件流”应用研究[D].广州:华南理工大学,2019.
[11] 王东云,刘惠琴,胡洛燕,等.基于遗传算法服装缝纫调度技术的研究[J].纺织学报,2003,24(5):52-54,5.
WANG Dongyun, LIU Huiqin, HU Luoyan,et al. A study on the schedule based on genetic algorithm for garment assembly line[J]. Journal of Textile Research, 2003,24(5): 52-54,5.(in Chinese)
[12] 陈维余.DYC公司总装生产线平衡问题研究[D]. 济南:山东大学, 2012.
[13] 何军, 张睿. RPW法在水泵厂装配线平衡上的应用[J]. 广西科技大学学报, 2007, 18(4):86-90.
HE Jun, ZHANG Rui. Application of the RPW method in the assembly line balance of water pump factory[J]. Journal of Guangxi University of Science and Technology, 2007, 18(4): 86-90.(in Chinese)
(责任编辑:张 雪)

更新日期/Last Update: 2022-02-28