[1]王宗伟,仇振华,姜为民,等.牛仔棉纱的靛蓝泡沫染色工艺[J].服装学报,2025,10(03):189-195.
　WANG Zongwei,QIU Zhenhua,JIANG Weimin,et al.Indigo Foam Dyeing Process of Denim Cotton Yarns[J].Journal of Clothing Research,2025,10(03):189-195.
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牛仔棉纱的靛蓝泡沫染色工艺()

《服装学报》[ISSN:2096-1928/CN:32-1864/TS]

卷:
第10卷
期数:
2025年03期
页码:
189-195
栏目:
服装材料
出版日期:
2025-07-01

文章信息/Info

Title:
Indigo Foam Dyeing Process of Denim Cotton Yarns
作者:
王宗伟1;  仇振华1;  姜为民1;  王文聪2
1.黑牡丹纺织有限公司,江苏 常州 213017; 2. 江南大学 纺织科学与工程学院,江苏 无锡 214122
Author(s):
WANG Zongwei1;  QIU Zhenhua1;  JIANG Weimin1;  WANG Wencong2
1.Black Peony Textile Co., Ltd., Changzhou 213017, China; 2.College of Textile Science and Engineering,Jiangnan University,Wuxi 214122,China
分类号:
TS 193.8
文献标志码:
A
摘要:
牛仔靛蓝染色生产流程长、能源消耗高、污水排放量大,将泡沫染色技术应用于纱线的靛蓝染色工艺中,可有效推进牛仔行业的绿色转型发展。在浆染联合机上安装自主改良设计的泡沫染色系统,对10S棉纱进行染色,探究适宜的生产加工条件并对靛蓝泡沫牛仔织物的力学性能和染色性能进行测试。研究发现,将未经预处理的干态纱线直接送入氮气保护下的泡沫染色系统,当施泡口宽度为15 mm,轧辊压力为0.2 MPa,延迟氧化时间为90 s时,可以生产出染色深度适宜、环染效果较优、匀染性良好的靛蓝牛仔棉纱; 其织物拉伸强力、撕破强力、耐摩擦色牢度均符合服用要求,经水洗加工后可用于生产风格、色彩迥异的牛仔服装。
Abstract:
The traditional indigo dyeing process for denim production features long procedures, high energy consumption, and heavy wastewater discharge. Applying foam dyeing technology to indigo dyeing process of yarn can effectively promote green transformation in the denim industry. A self-modified foam dyeing system was installed on a sizing and dyeing combined machine for the coloration of 10S cotton yarns. Suitable processing conditions were investigated, and the mecha-nical properties and dyeing performance of indigo foam-dyed denim fabrics were tested. The study found that using dry yarns without pretreatment in a nitrogen-protected foam dyeing system with a foam application nozzle width of 15 mm, roller pressure of 0.2 MPa, and delayed oxidation time of 90 s could produce indigo-dyed denim cotton yarns with appropriate color depth, superior ring dyeing effect, and excellent levelness. The resulting fabrics exhibit tensile strength, tearing strength, and color fastness to rubbing that meet apparel requirements. After washing treatment, these fabrics can be used to produce denim garments with diverse styles and color variations.

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更新日期/Last Update: 2025-06-30